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箔绕机故障排查方法

来源:http://www.rxskjx.com/ 发布时间:日期:2023-08-18 3
一、电磁干扰所引起的绕线机故障
A, coiling machine malfunction caused by electromagnetic interference
箔绕机:http://www.rxskjx.com
Foil around the machine
绕线机是集电气控制及精密机械为一体的电气设备,所以对环境和配套电源的要求很高,由于工厂电源的负载特点决定了存在一系列的冲击和干扰,其中最常见的是电磁干扰,高压绕线机受其干扰常发生频繁停机,设定的参数不保存或者混乱等现场,短时间内对设备是没有影响的,但是绕线机长期受到过大的电网干扰脉冲,使控制器内部的元器件过早的发生老化及故障等。
Winding machine is electrical control and precision machinery electrical equipment, so a high requirement on the environment and supporting the power, because the factory power supply load characteristic determines the existence of a series of impact and interference, one of the most common is electromagnetic interference, high voltage winding machine often frequent downtime, subject to the interference set parameters is not saved or field, such as chaos, and in a short period of time of equipment is of no effect, but the coiling machine long-term excessive grid disturbance pulse, the controller internal components such as the occurrence of premature aging and failure.
一般情况下,给绕线机单独供电或者加装电容,就可以很好的解决这个问题。
In general, to power a coiling machine alone or with capacitor, we can solve this problem very well.
二、由过大的电网波动所引起的绕线机故障
Second, caused by excessive power grid volatility winding machine breakdown
任何设备都有额定的工作范围,如超出了额定的范围就会出现设备异常,在过大的电网波动影响下绕线机的控制器、变频器、传感器都会出现异常,主要表现为控制器无输出信号,变频器出现过压或者欠压报警,对于电网的检查可以用示波器检查电网电压波形,发现电网波动过大,就应采取相应的措施避免设备出现异常。
Any equipment rated working range, such as beyond the scope of rated can appear abnormal equipment, under the influence of the fluctuation in the power system of large coiling machine controller, inverter, sensors will appear abnormal, main show is no output signal controller, frequency converter appear over voltage or under voltage alarm, for checking power grid can use oscilloscope to check power grid voltage waveform, found that the severe fluctuation of power grid, is the corresponding measures should be taken to avoid abnormal equipment.
常规的处理方法是在高压箔绕机的电源输入端加入一个交流稳压器。
Conventional processing methods in high voltage the power input end of the foil around the machine to join an ac voltage stabilizer.
三、由外部信号输入异常所引起的故障
Third, by an external signal input anomaly caused by the fault
箔绕机控制器在通电后会进行系统自检,检测外围传感器的信号是否正常,能否正常启动工作取决于排线系统的位置传感器及操作面板按钮的信号输入,传感器信号出现异常时控制器会显示错误代码,外部按钮的信号需要借助检测工具作判断,排除故障后控制器就可以正常启动了。
Winding machine controller after the electricity will be self-checking system, and the detection of peripheral sensor signal is normal, can start normal work depends on the position sensor wiring system and operation panel button signal input, abnormal sensor signal controller will display an error code, external button on the need to make a judgment with the tools of testing signal, controller can normal boot after troubleshooting.

 

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